Diamond Tool Specification

How to Choose Diamond Grit and Bond

Grit and bond cannot be selected in isolation. They work together with diamond concentration, tool geometry, material, machine and operating condition.

Diamond Grit

Grit size influences cutting action and surface result.

Coarser diamond is generally considered when aggressive removal and chip space are important. Finer diamond is generally considered when edge quality or surface finish matters. The correct range still depends on material and process.

Bond System

The bond controls how diamond is held and renewed.

Bond behavior affects diamond retention, exposure, wear and heat. Vacuum brazed, electroplated and sintered systems behave differently, while bond formulation within sintered tools can be matched to the workpiece and operating condition.

Application Starts

Choose grit and bond from the actual operation, then refine by test result.

OperationPrimary RequirementSystem to ReviewUseful InputRelated Product
Cutting hard brittle materialCut quality and cutting rateGrit, kerf, working edgeMaterial thickness and machineDiamond saw blades
Core drillingHole quality and heat controlGrit, working length, coolingHole size and depthDiamond core drill bits
Grinding and profilingRemoval, finish and profileGrit, bond and geometryStarting surface and target finishDiamond grinding wheels

Trade-Offs

Balance removal, finish and working life.

Goal Possible Direction Risk to Check Machine Input Result Input
Faster removal More aggressive system Edge / heat Power / speed Removal rate
Cleaner finish Finer working action Loading / speed Feed / cooling Finish target
Longer life Retention / bond review Cutting efficiency Stability Wear pattern
Custom profile Geometry + diamond system Access / tolerance Connection Drawing

RFQ Checklist

Send performance data, not only a grit number.

Provide material, operation, machine, speed, feed, cooling, tool dimensions, current grit and bond when known, removal rate, finish, wear pattern, expected life and improvement target.

Review custom diamond tool manufacturing

Specification Review

Send the current tool and performance target.

GRITech will review the diamond system together with geometry and operating condition.
Ask GRITech